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INCOLOY
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Incoloy Alloy
800
&
Incoloy Alloy
800H
&
Incoloy Alloy
800HT

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Overview

Incoloy 800, Incoloy 800H and Incoloy 800HT are three alloys in the Incoloy family. You will notice that their names are very similar.

In fact, these three alloys are very similar indeed. They differ only slightly in their carbon, aluminium and titanium content.

In this article, we will explain the relationship and differences between these three alloys.

The story of Incoloy 800, Incoloy 800H and Incoloy 800HT

Incoloy 800

Before the advent of Incoloy 800, the Inconel 600 alloy was already used in a wide range of applications. In some high temperature, high corrosion applications, Inconel 600 was extremely successful with its high nickel content and high chromium content.

However, there is a growing awareness of the value of nickel metal. And nickel metal is relatively scarce in many countries. Over time, nickel has gradually become a strategic material. The price of nickel has risen as a result.

In response to this rise in nickel prices, a search was made for materials with a lower nickel content to partially replace Inconel 600 in high-temperature applications. It is in this context that Incoloy 800 has been developed.

Incoloy 800 has a lower nickel content and a higher iron content than Inconel 600. This significantly reduces the cost of the material. At the same time, thanks to the efforts of the developers, Incoloy 800 has been developed in such a way as to ensure maximum resistance to high temperatures and corrosion while reducing costs.

Incoloy 800H

Initially, when Incoloy 800 was introduced, it was divided into two grades. The normal Incoloy 800 was called Grade I. In order to improve the creep strength and fracture strength of the product in certain applications, a high carbon Incoloy 800 material was developed. At the time, this material was known as Incoloy 800 Grade II.

Grade II has undergone many iterations as Incoloy 800 has been improved over and over again. From the chemical composition, to the heat treatment regime, to the grain size requirements, it all began to differ from Grade I. Grade II has since been separated from Incoloy 800 to form a new grade, Incoloy 800H, which has even better creep fracture resistance than Incoloy 800. It plays an irreplaceable role in some specific applications.

Incoloy 800HT

After Incoloy 800H was officially identified, manufacturers generally recognised the material. The number of manufacturers who can produce Incoloy 800H is increasing. Among them, Special Metals, the developer of Incoloy 800, still produces Incoloy 800H of a higher quality than other producers. They are the industry leader in the pursuit of higher creep resistance in their alloys. They produced Incoloy 800H with stricter control of the carbon, aluminium and titanium content. They subsequently named the material Incoloy 800HT.

The Relationship between the Three Materials

Overall, Incoloy 800H controls the carbon content on the basis of Incoloy 800 and Incoloy 800HT further controls the carbon, aluminium and titanium content on the basis of Incoloy 800. The diagram below shows how they relate.

Inconel 600
Nickel Controlled
Incoloy 800
Carbon Controlled
Incoloy 800H
Carbon, Aluminium and Titanium Controlled
Incoloy 800HT

Similarities

Chemical Composition

The other chemical composition of the three materials is completely indistinguishable, which makes them not very different in terms of overall heat and corrosion resistance and physical properties.

Standard

ASTM B163
Condensor and Heat Exchanger Tube
ASTM B407
Seamless Pipe & Tube
ASTM B829
Seamless Pipe & Tube
ASTM B514
Welded Pipe
ASTM B775
Welded Pipe
ASTM B515
Welded Tube
ASTM B751
Welded Tube
ASTM B366
Welded Fittings
ASTM B408
Rod and Bar
ASTM B564
Forgings
ASTM B409
Plate, Sheet and Strip
ASTM B906
Plate, Sheet and Strip
ASTM A240
Plate, Sheet and Strip
ASTM A480
Plate, Sheet and Strip

The three alloys have essentially the same implementation standards, where they are defined as UNS N08800 (Incoloy 800), UNS N08810 (Incoloy 800H) and UNS N08811 (Incoloy 800HT) respectively.

Type

Solid Solution
Strengthened Alloy

Although all three alloys contain aluminium and titanium, these elements are added only to improve the properties of the alloy and do not have a precipitation strengthening effect.

Matrix

Nickel
Iron
Chromium

The Incoloy alloys adds more iron content to the Inconel base to lower the cost.

Brand

 INCOLOY®

Density

8.11 g/cm³

Use Temperature

High Temperature

Differences

Chemical Composition

800
800H
800HT
800
800H
800HT
800
800H
800HT

The carbon content of alloy 800H is more tightly controlled than that of alloy 800. Alloy 800HT has a more tightly controlled carbon, aluminium and titanium content than alloy 800H.

Mechanical Properties

Inconel 800 Inconel 800H & 800HT
Cold-worked
Annealed
Hot-finished
Annealed
Cold-worked /
Hot-finished
Annealed
Tensile Strength,
MPa, min
520 450 450
Yield Strength,
MPa, min
205 170 170
Elongation,
%, min
30 30 30

The mechanical properties of the three alloys are slightly different due to their composition, but the overall difference is not significant

Grain Size

Incoloy 800
Not required
Incoloy 800H & 800HT
ASTM No.5 or Coarser

Incoloy 800H and Incoloy 800HT are required to have a grain size of ASTM No.5 or coarser. This is to improve the high temperature properties of the alloy.

Heat Treatment

Incoloy 800
Not required
Incoloy 800H
2050°F (1121°C) minimum
Incoloy 800HT
2100°F (1149°C) minimum

Incoloy 800H and Incoloy 800HT are specified with a heat treatment regime that maximises the properties of the alloy.

Conclusion

Incoloy 800, Incoloy 800H and Incoloy 800HT are similar in many respects.

The differences between them are mainly in the carbon, aluminium and titanium element content. This results in a difference in creep strength.

We can produce Incoloy 800, Incoloy 800H and Incoloy 800HT to exacting standards and you can contact us for your requirements.

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